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Aluminum Nitride (AlN) CNC Machining Services

Aluminum Nitride (AlN) is a unique ceramic that combines high thermal conductivity with electrical insulation, making it ideal for CNC machining in electronics, optoelectronics, and heat management systems. Its performance in thermal cycling and dielectric strength sets it apart among technical ceramics.

Material Properties & Advantages

What is Aluminum Nitride (AlN)?

Aluminum Nitride (AlN) is a covalently bonded ceramic composed of aluminum and nitrogen. It is best known for its remarkable thermal conductivity, second only to diamond among ceramics, while also being a strong electrical insulator. This combination makes it highly suitable for thermal interface components and advanced electronic packaging.

Key Advantages of Aluminum Nitride (AlN):

Exceptional Thermal Conductivity
– Up to 180 W/m·K for efficient heat dissipation
Electrical Insulation
– Excellent dielectric properties for high-voltage applications
Low Thermal Expansion
– Matches silicon, ideal for semiconductor integration
High Temperature Stability
– Performs well up to ~1,000°C in inert atmospheres
Corrosion Resistance
– Inert to most molten metals and many chemicals

Aluminum Nitride (AlN) Specifications & Datasheets

We offer CNC machining for high-purity sintered AlN with tight tolerances and consistent quality.

Aluminum Nitride (AlN)

Hardness
Density
Thermal Conductivity
Electrical Resistivity

~11 GPa (Vickers Hardness)

3.26 g/cm³

140–180 W/m·K

>10¹³ Ω·cm

Wear Resistance
Chemical Resistance
Flexural Strength
Compressive Strength

Very Good

Excellent (inert to Al, Ga)

~300 MPa

~ 3,000 MPa

Custom Aluminum Nitride Options

Need tailored AlN? We offer custom grades, coatings, and bonded solutions for thermal or dielectric demands. Contact us to discuss your needs.

Trusted by over 200 successful companies around the globe.

Machining Capabilities for Aluminum Nitride (AlN)

Challenges & Solutions
Due to its moderate hardness and brittle nature, AlN requires precision diamond tooling and low-stress processing. Our solutions include:

Diamond Grinding – Enables tight tolerances and controlled surface integrity
Ultrasonic-Assisted Machining – For stress reduction and crack prevention
Precision Milling & Turning – Suitable for thin-wall and micro-structures
Lapping & Polishing – For high-flatness and optical-grade surfaces

Tolerances Achievable for Machined SiC

Milling & Turning: ±0.01 mm
Grinding: ±0.003 mm

Applications of Aluminum Nitride (AlN)

AlN is the material of choice where heat management and electrical insulation are both critical. Typical applications include:

Semiconductor: Submounts, heat spreaders, insulators
LED & Optoelectronics: High thermal conductivity packages
Power Electronics: IGBT substrates, RF and microwave components
Telecommunications: Circuit substrates and dielectric layers
Medical Devices: High-frequency isolators, bio-safe electronics
Surface Finishing Options for Aluminum Nitride (AlN)

To meet strict industry standards, we offer advanced surface treatments for AlN parts:

Lapping & Polishing

Achieves ultra-smooth surfaces with submicron-level roughness (Ra < 0.05 μm).

Surface Coatings

For bonding or protective enhancement.

Laser Marking

Enables permanent identification or branding without compromising material integrity.

Efficiency

Moving Fast, Guaranteed.

We prioritize operational efficiency to reduce costs and expedite delivery.

  • Average response time within 2 hours
  • Global delivery in a matter of days
  • 97.4% of parts shipped on time

Wide-Ranging Experience

Crafting Excellence Through Diverse Expertise

Our collaboration with diverse partners, each with unique machinery and expertise, enables us to overcome complex manufacturing challenges.

  • Over 2000 projects delivered
  • Expertise in multiple manufacturing processes
  • Expert DFM feedback

Massive Capacity

Ready to Meet Your Demands

Backed by 100+ carefully vetted, closely partnered experts, we fulfill your on-demand manufacturing needs at scale.

  • 65+ CNC Manufacturing Partners
  • 15+ Additive Manufacturing Partners
  • 20+ Surface Finishing Partners

Quality Assurance

Ensuring Perfection, Delivering Excellence

Every part we ship is meticulously inspected in our in-house lab to ensure it meets consistent design and quality standards.

  • ISO 9001:2015 Certified
  • State-of-the-art QC Equipment
  • In-depth Inspection Reports Available

Additional Ceramics We Support

In addition to Alumina, we offer precision CNC machining services for other hard technical ceramics:

Alumina (Al₂O₃)

Alumina (Al₂O₃) is a durable ceramic used for high-strength, high-temperature parts in precision industries.

Zirconia (ZrO₂)

High fracture toughness and wear resistance.

Boron Nitride (BN)

Excellent thermal conductivity and electrical insulation.

Quartz & Glass Ceramics

Used for optical and semiconductor applications.

Silicon (Si)

Essential for semiconductor wafer processing.

Looking for more ceramic machining options? Check out our Alumina (Al₂O₃) CNC Machining services.

Request a Quote for Aluminum Nitride CNC Machining Today

Looking for high-precision Aluminum Nitride (AlN) machining? InstaVoxel delivers expert CNC machining, fast lead times, and superior quality. Contact us today to discuss your project.

Aluminum Nitride (AlN) FAQs

  • What is the lead time for machined AlN parts?
    Standard delivery is 2–4 weeks. Rush orders can be arranged upon request.
  • Do you offer custom formulations of AlN?
    Yes, we can assist in sourcing or engineering AlN grades to meet specific thermal, electrical, or mechanical criteria.
  • Can Aluminum Nitride be polished?
    Yes, AlN can be polished to submicron roughness levels using fine diamond abrasives.
  • Is Aluminum Nitride difficult to machine?
    It requires precision diamond tools and low-force processing methods to avoid cracking and maintain accuracy.
  • What is Aluminum Nitride used for in CNC machining?
    AlN is used for components that need both high thermal conductivity and electrical insulation, particularly in power electronics and optoelectronics.