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Zirconia (ZrO₂) CNC Machining Services

Zirconia (ZrO₂), also known as zirconium dioxide, is a toughened ceramic with superior fracture toughness and wear resistance, ideal for CNC machining of components requiring precision, reliability, and aesthetic quality. Zirconia’s ability to withstand high mechanical stress and its biocompatibility make it a preferred choice in medical, industrial, and aerospace applications.

Material Properties & Advantages

What is Zirconia (ZrO₂)?

Zirconia is a partially stabilized ceramic known for its high strength, fracture toughness, and smooth finish potential. It is often selected where both mechanical durability and visual quality are essential.

Key Advantages of Zirconia (ZrO₂):

High Fracture Toughness
– Among the toughest ceramics available
Excellent Wear Resistance
– Handles repeated friction and abrasion with minimal degradation
Outstanding Surface Finish
– Can be polished to a glossy, aesthetic appearance
High Compressive Strength
– Maintains integrity under extreme mechanical loads
Good Chemical Resistance
– Withstands acids, alkalis, and bodily fluids

Zirconia (ZrO₂) Specifications & Datasheets

We machine medical-grade and industrial-grade stabilized Zirconia with high dimensional precision.

Zirconia (ZrO₂)

Hardness
Density
Thermal Conductivity
Electrical Resistivity

~12–13 GPa (Vickers Hardness)

~6.0 g/cm³

~2–3 W/m·K

>10¹² Ω·cm

Wear Resistance
Chemical Resistance
Flexural Strength
Compressive Strength

Excellent

Very Good

~900 MPa

>2,000 MPa

Custom Zirconia Options

We offer yttria-, magnesia-stabilized, and tetragonal Zirconia to suit strength or thermal needs. Contact us to discuss your needs.

Trusted by over 200 successful companies around the globe.

Machining Capabilities for Zirconia (ZrO₂)

Challenges & Solutions
Zirconia’s toughness and density make it more difficult to machine than most ceramics, but our advanced techniques allow high-precision results:

Diamond Grinding – For controlled finishes with minimal chipping
Ultrasonic Machining – For complex features without microcracking
Polishing & Lapping – Achieves high-gloss surfaces for medical and cosmetic applications
High-Precision Milling & Turning – Complex geometries with tight tolerances

Tolerances Achievable for Machined SiC

Milling & Turning: ±0.01 mm
Grinding: ±0.003 mm

Applications of Zirconia (ZrO₂)

Zirconia excels where mechanical wear, biological compatibility, and visual appeal are priorities. Typical applications include:

Medical Devices: Surgical tools, implants, dental crowns
Aerospace: Valve seats, insulators, wear-resistant components
Industrial Equipment: Bearings, pump plungers, mechanical seals
Luxury Goods: Watch cases, jewelry parts, premium product accents
Optical & Laser Systems: Precision mounts and thermally stable parts
Surface Finishing Options for Zirconia (ZrO₂)

We provide industry-standard surface treatments tailored for function or aesthetics:

Polishing to Mirror Finish

Ra < 0.02 µm for medical, optical, or luxury applications.

Surface Etching

For bonding or coating preparation.

Laser Marking

Permanent, non-invasive traceability

Efficiency

Moving Fast, Guaranteed.

We prioritize operational efficiency to reduce costs and expedite delivery.

  • Average response time within 2 hours
  • Global delivery in a matter of days
  • 97.4% of parts shipped on time

Wide-Ranging Experience

Crafting Excellence Through Diverse Expertise

Our collaboration with diverse partners, each with unique machinery and expertise, enables us to overcome complex manufacturing challenges.

  • Over 2000 projects delivered
  • Expertise in multiple manufacturing processes
  • Expert DFM feedback

Massive Capacity

Ready to Meet Your Demands

Backed by 100+ carefully vetted, closely partnered experts, we fulfill your on-demand manufacturing needs at scale.

  • 65+ CNC Manufacturing Partners
  • 15+ Additive Manufacturing Partners
  • 20+ Surface Finishing Partners

Quality Assurance

Ensuring Perfection, Delivering Excellence

Every part we ship is meticulously inspected in our in-house lab to ensure it meets consistent design and quality standards.

  • ISO 9001:2015 Certified
  • State-of-the-art QC Equipment
  • In-depth Inspection Reports Available

Additional Ceramics We Support

In addition to Zirconia (ZrO₂), we offer precision CNC machining services for other hard technical ceramics:

Alumina (Al₂O₃)

Alumina (Al₂O₃) is a durable ceramic used for high-strength, high-temperature parts in precision industries.

Silicon Carbide (SiC)

Extreme hardness and high thermal stability.

Boron Nitride (BN)

Excellent thermal conductivity and electrical insulation.

Quartz & Glass Ceramics

Used for optical and semiconductor applications.

Silicon (Si)

Essential for semiconductor wafer processing.

Looking for more ceramic machining options? Check out our Alumina (Al₂O₃) CNC Machining services.

Request a Quote for Zirconia CNC Machining Today

Looking for high-precision Zirconia (ZrO₂) machining? InstaVoxel delivers expert CNC machining, fast lead times, and superior quality. Contact us today to discuss your project.

Zirconia (ZrO₂) FAQs

  • Do you offer different grades of Zirconia?
    Yes, we machine multiple stabilized grades depending on your mechanical or thermal needs.
  • Can Zirconia be polished?
    Absolutely. It can reach a mirror finish with proper lapping and polishing techniques.
  • Is Zirconia hard to machine?
    Yes, due to its toughness and density, but with diamond tools and advanced CNC methods, we achieve high-quality results.
  • What is Zirconia used for in CNC machining?
    Zirconia is used for high-precision, high-durability parts in medical, industrial, and aesthetic applications.