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Zerodur® CNC Machining Services

Zerodur® is a specialized glass-ceramic known for its ultra-low thermal expansion, dimensional stability, and excellent machinability, making it ideal for optics, aerospace, metrology, and scientific instrumentation. Our CNC machining processes ensure precision tolerances for applications demanding sub-micron accuracy and thermal invariance.

Material Properties & Advantages

What is Zerodur®?

Zerodur is a lithium-aluminosilicate glass-ceramic developed by SCHOTT, featuring a unique microcrystalline structure with near-zero thermal expansion. It combines the polishing behavior of glass with the stability of ceramics, making it the go-to material for high-precision optical and structural components used in fluctuating or extreme thermal environments.

Key Advantages of Zerodur®:

Ultra-Low Thermal Expansion
– Near-zero from -50°C to +50°C
Outstanding Dimensional Stability
– Maintains precision shape in changing temperatures
Good Machinability
– Compared to oxide ceramics; allows detailed features
Chemical Resistance
– Inert to most acids, moisture, and solvents
High Compressive Strength
– Supports structural rigidity under mechanical loads

Zerodur® Specifications & Datasheets

We offer CNC machining for high-purity sintered Zerodur®.

Zerodur®

Hardness
Density
Thermal Conductivity
Electrical Resistivity

~6.1 – 7.6 GPa (Vickers Hardness)

~2.53 g/cm³

~1.46 W/m·K

10¹³ ~ 10¹⁴ Ω·cm

Wear Resistance
Chemical Resistance
Flexural Strength
Compressive Strength

Moderate

Excellent

~100 MPa

>800 MPa

Custom Alumina Material Options

Need a specific Silicon Carbide composition? We offer custom material options tailored to your project requirements. Contact us to discuss your needs.

Trusted by over 200 successful companies around the globe.

Machining Capabilities for Zerodur®

Challenges & Solutions
Though more machinable than most ceramics, Zerodur requires careful stress management and ultra-precise toolpaths to avoid microcracks and maintain surface integrity:

CNC Milling & Turning – High dimensional accuracy for structural parts
Ultrafine Diamond Grinding – Optical flatness and tight tolerances
Lapping & Polishing – Sub-nanometer roughness achievable
Laser Marking – For part ID without thermal damage

Tolerances Achievable for Machined Zerodur®

Milling & Turning: ±0.01 mm
Grinding: ±0.002 mm

Applications of Zerodur®

Zerodur is trusted where thermal invariance, precision geometry, and chemical inertness are mission-critical.
Industries Served:

Astronomy & Space – Telescope mirrors, metering structures, optical benches
Semiconductor Metrology – Reference frames, alignment stages
Precision Optics – Flats, lenses, windows, interferometer substrates
Aerospace & Defense – Lightweight dimensionally stable components
Scientific Instruments – Reference blocks, sensor mounts, calibration fixtures
Surface Finishing Options for Zerodur®

To meet strict industry standards, we offer advanced surface treatments for Zerodur® parts:

Super-Polishing

 Optical surfaces with Ra < 0.01 µm.

Flat Lapping

Surface flatness < λ/10

Chamfering & Edge Treatment

Reduces chipping and improves assembly fit.

Efficiency

Moving Fast, Guaranteed.

We prioritize operational efficiency to reduce costs and expedite delivery.

  • Average response time within 2 hours
  • Global delivery in a matter of days
  • 97.4% of parts shipped on time

Wide-Ranging Experience

Crafting Excellence Through Diverse Expertise

Our collaboration with diverse partners, each with unique machinery and expertise, enables us to overcome complex manufacturing challenges.

  • Over 2000 projects delivered
  • Expertise in multiple manufacturing processes
  • Expert DFM feedback

Massive Capacity

Ready to Meet Your Demands

Backed by 100+ carefully vetted, closely partnered experts, we fulfill your on-demand manufacturing needs at scale.

  • 65+ CNC Manufacturing Partners
  • 15+ Additive Manufacturing Partners
  • 20+ Surface Finishing Partners

Quality Assurance

Ensuring Perfection, Delivering Excellence

Every part we ship is meticulously inspected in our in-house lab to ensure it meets consistent design and quality standards.

  • ISO 9001:2015 Certified
  • State-of-the-art QC Equipment
  • In-depth Inspection Reports Available

Additional Ceramics We Support

In addition to Alumina, we offer precision CNC machining services for other hard technical ceramics:

Alumina (Al₂O₃)

Alumina (Al₂O₃) is a durable ceramic used for high-strength, high-temperature parts in precision industries.

Zirconia (ZrO₂)

High fracture toughness and wear resistance.

Boron Nitride (BN)

Excellent thermal conductivity and electrical insulation.

Quartz & Glass Ceramics

Used for optical and semiconductor applications.

Silicon (Si)

Essential for semiconductor wafer processing.

Looking for more ceramic machining options? Check out our Alumina (Al₂O₃) CNC Machining services.

Request a Quote for Zerodur® CNC Machining Today

Looking for high-precision Zerodur® machining? InstaVoxel delivers expert CNC machining, fast lead times, and superior quality. Contact us today to discuss your project.

Zerodur® FAQs

  • Is Zerodur chemically resistant?
    Yes. It is highly resistant to acids and moisture, making it suitable for long-term stability.
  • Can Zerodur be polished to an optical finish?
    Yes. It can achieve sub-nanometer surface roughness and is commonly used for high-precision optical flats and mirrors.
  • Is Zerodur easy to machine?
    Compared to traditional ceramics, it is more machinable, but still requires diamond tooling and stress control.
  • What is Zerodur used for in CNC machining?
    It’s used in optical and metrology applications where thermal expansion must be near zero.