Boron Carbide (B₄C) is one of the hardest known ceramic materials, offering ultra-high wear resistance, low density, and outstanding chemical stability. It is ideal for CNC-machined parts in defense, nuclear shielding, abrasive environments, and lightweight ballistic applications where material performance under extreme conditions is critical.
Boron Carbide is a non-oxide ceramic composed of boron and carbon atoms in a rhombohedral crystal structure. It is best known for its extraordinary hardness, second only to diamond and cubic boron nitride, while remaining chemically inert and lightweight—making it a favorite in high-performance, weight-sensitive designs.
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Machining Capabilities for Boron Carbide (B₄C)
Challenges & Solutions Due to its extreme hardness and brittleness, B₄C machining is limited to diamond grinding and must avoid thermal or mechanical shock. We employ:
Precision Diamond Grinding – For flatness, dimensional control, and surface finish
Ultrasonic-Assisted Machining – When required, to reduce stress and prevent cracking
High-Precision Toolpaths – To protect brittle edges and minimize tool wear
No EDM – B₄C is non-conductive; EDM is not applicable
Tolerances Achievable for Machined SiC
Milling & Turning: ±0.01 mm
Grinding: ±0.002 mm
Applications of Boron Carbide (B₄C)
B₄C is chosen when hardness, light weight, and chemical resilience are mission-critical. Industries Served:
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