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Boron Carbide (B₄C) CNC Machining Services

Boron Carbide (B₄C) is one of the hardest known ceramic materials, offering ultra-high wear resistance, low density, and outstanding chemical stability. It is ideal for CNC-machined parts in defense, nuclear shielding, abrasive environments, and lightweight ballistic applications where material performance under extreme conditions is critical.

Material Properties & Advantages

What is Boron Carbide (B₄C)?

Boron Carbide is a non-oxide ceramic composed of boron and carbon atoms in a rhombohedral crystal structure. It is best known for its extraordinary hardness, second only to diamond and cubic boron nitride, while remaining chemically inert and lightweight—making it a favorite in high-performance, weight-sensitive designs.

Key Advantages of Boron Carbide (B₄C):

Extreme Hardness (~30 GPa)
– Ideal for abrasive and ballistic protection
Superior Wear Resistance
– Exceptional durability in sliding or particle-heavy environments
Low Density (2.5 g/cm³)
– Enables high strength-to-weight ratio designs
Excellent Chemical Resistance
– Inert to acids, alkalis, and molten metals
High Compressive Strength
– Performs under heavy load without deformation

Boron Carbide (B₄C) Specifications & Datasheets

We offer CNC machining for high-purity sintered Boron Carbide (B₄C).

Boron Carbide (B₄C)

Hardness
Density
Thermal Conductivity
Electrical Resistivity

~30 GPa (Vickers Hardness)

~2.5 g/cm³

~30 – 60 W/m·K

~10⁵ – 10⁶ Ω·cm

Wear Resistance
Chemical Resistance
Flexural Strength
Compressive Strength

Exceptional

Excellent

~400 MPa

>3,000 MPa

Custom Alumina Material Options

Need a specific Silicon Carbide composition? We offer custom material options tailored to your project requirements. Contact us to discuss your needs.

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Machining Capabilities for Boron Carbide (B₄C)

Challenges & Solutions
Due to its extreme hardness and brittleness, B₄C machining is limited to diamond grinding and must avoid thermal or mechanical shock. We employ:

Precision Diamond Grinding – For flatness, dimensional control, and surface finish
Ultrasonic-Assisted Machining – When required, to reduce stress and prevent cracking
High-Precision Toolpaths – To protect brittle edges and minimize tool wear
No EDM – B₄C is non-conductive; EDM is not applicable

Tolerances Achievable for Machined SiC

Milling & Turning: ±0.01 mm
Grinding: ±0.002 mm

Applications of Boron Carbide (B₄C)

B₄C is chosen when hardness, light weight, and chemical resilience are mission-critical.
Industries Served:

Defense & Ballistics – Armor plates, protective ceramics, helmets
Nuclear Power – Neutron absorber panels, reactor shielding
Abrasive Equipment – Nozzles, seal faces, grit blasting linings
Aerospace & UAVs – Lightweight wear-resistant components
Chemical Processing – Corrosion-resistant liners, valves, and parts
Surface Finishing Options for Boron Carbide (B₄C)

To meet strict industry standards, we offer advanced surface treatments for B₄C parts:

Fine Grinding & Lapping

Ra < 0.05 µm for sealing faces.

Chamfering

Prevents edge cracking in thin or sharp parts.

Laser Marking

Non-contact part identification.

Efficiency

Moving Fast, Guaranteed.

We prioritize operational efficiency to reduce costs and expedite delivery.

  • Average response time within 2 hours
  • Global delivery in a matter of days
  • 97.4% of parts shipped on time

Wide-Ranging Experience

Crafting Excellence Through Diverse Expertise

Our collaboration with diverse partners, each with unique machinery and expertise, enables us to overcome complex manufacturing challenges.

  • Over 2000 projects delivered
  • Expertise in multiple manufacturing processes
  • Expert DFM feedback

Massive Capacity

Ready to Meet Your Demands

Backed by 100+ carefully vetted, closely partnered experts, we fulfill your on-demand manufacturing needs at scale.

  • 65+ CNC Manufacturing Partners
  • 15+ Additive Manufacturing Partners
  • 20+ Surface Finishing Partners

Quality Assurance

Ensuring Perfection, Delivering Excellence

Every part we ship is meticulously inspected in our in-house lab to ensure it meets consistent design and quality standards.

  • ISO 9001:2015 Certified
  • State-of-the-art QC Equipment
  • In-depth Inspection Reports Available

Additional Ceramics We Support

In addition to Boron Carbide (B₄C), we offer precision CNC machining services for other hard technical ceramics:

Alumina (Al₂O₃)

Alumina (Al₂O₃) is a durable ceramic used for high-strength, high-temperature parts in precision industries.

Zirconia (ZrO₂)

High fracture toughness and wear resistance.

Boron Nitride (BN)

Excellent thermal conductivity and electrical insulation.

Quartz & Glass Ceramics

Used for optical and semiconductor applications.

Silicon (Si)

Essential for semiconductor wafer processing.

Looking for more ceramic machining options? Check out our Alumina (Al₂O₃) CNC Machining services.

Request a Quote for Silicon Carbide CNC Machining Today

Looking for high-precision Silicon Carbide (SiC) machining? InstaVoxel delivers expert CNC machining, fast lead times, and superior quality. Contact us today to discuss your project.

Boron Carbide (B₄C) FAQs

  • What is your typical lead time?
    Standard lead time is 2–4 weeks. Urgent projects may be expedited based on complexity.
  • Do you offer custom B₄C formulations?
    Yes. We can support hot-pressed or composite-enhanced versions depending on density and performance needs.
  • Can B₄C be polished?
    To some extent, yes—especially for sealing applications. However, full polishing is limited due to brittleness.
  • Is Boron Carbide difficult to machine?
    Yes. It is extremely hard and brittle, requiring diamond grinding and specialized handling.
  • What is Boron Carbide used for in CNC machining?
    It is used in extreme wear, ballistic protection, and chemical processing applications where hardness and light weight are essential.